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Turnkey Manufacturing Services

CAPABILITIES & DIE CASTING SERVICES

End-to-end manufacturing solutions from tooling design & MAGMA simulation to high-speed die casting, precision CNC machining.

Capability #01

High Pressure Die Casting (HPDC)

"High-velocity liquid metal injection for complex geometries and thin-walled parts."

Kanimozhi Castings manufacture aluminium and Zinc components at high pressure die casting weight ranges from 5G to 2Kgs.

Technical Parameters

Capacity / Equipment:
80T - 420T Automated Cold Chamber Cells
Supported Materials / Alloys:
Aluminum (A380, ADC12, A360) & Zinc (Zamak 3, Zamak 5)
Capability #02

Gravity Die Casting

"Controlled gravity-fed metal casting for durable components with excellent dimensional stability and surface finish."

Kanimozhi Castings manufacture high-quality aluminium and aluminium alloy components using gravity die casting processes, suitable for complex and precision applications. Our gravity die casting capabilities support component weight ranges from 100G to 10KG, depending on component design and requirements.

Technical Parameters

Capacity / Equipment:
Weight ranges from 100G to 10Kgs
Supported Materials / Alloys:
Aluminum (A380, ADC12, A360)
Capability #03

Secondary CNC Machining

"Precision CNC machining for accurate dimensions, tight tolerances, and consistent component finishing."

Kanimozhi Castings provide secondary CNC machining services for cast aluminium and zinc components, ensuring precise dimensions, smooth finishes, and accurate features as per customer specifications. Our machining capabilities support drilling, tapping, facing, boring, milling, and other precision operations for a wide range of industrial components.

Technical Parameters

Capacity / Equipment:
3, 4, and 5-Axis CNC Milling & Turning Centers
Supported Materials / Alloys:
Aluminum & Zinc Casted Components
Capability #04

Surface Coating & Finishing

"Advanced surface treatments that enhance durability, corrosion resistance, appearance, and component performance."

Kanimozhi Castings provide a range of surface coating and finishing solutions for aluminium and zinc components, delivering improved surface protection, enhanced appearance, and long-lasting performance. Our finishing capabilities include powder coating, anodizing, painting, polishing, shot blasting, and other customized surface treatments based on component requirements.

Technical Parameters

Capacity / Equipment:
Automated dipping & spray lines
Supported Materials / Alloys:
Passivation, E-Coat, Chromate Conversion, Electroplating
Capability #05

Mold Design & Tooling

"Precision-engineered die and tooling solutions designed for reliable casting performance, dimensional accuracy, and long production life."

Kanimozhi Castings provide mold design and tooling solutions for aluminium and zinc die casting components, developed according to customer drawings and production requirements. Our tooling process focuses on optimized die design, accurate component geometry, efficient metal flow, and durable tooling to ensure consistent quality, reduced defects, and reliable high-volume production.

Technical Parameters

Capacity / Equipment:
CAD/CAM-based mould and die development
Supported Materials / Alloys:
Premium H13, Dievar, and SKD61 Tool Steels
Capability #06

Rapid Tooling & Prototyping

"Accelerated tooling and prototype development to validate designs, reduce development time, and move efficiently from concept to production."

Kanimozhi Castings provide rapid tooling and prototyping solutions for aluminium and zinc components, helping customers evaluate designs, fit, functionality, and manufacturability before full-scale production. Our approach enables faster product development, early design validation, reduced tooling risks, and a smooth transition to mass production.

Technical Parameters

Capacity / Equipment:
3D CAD Modelling & Prototype Design
Supported Materials / Alloys:
Aluminium Prototype Materials